Grant: Applied Research and Development Grants - Level 1
Lambton College of Applied Arts and Technology
$25,000.00
Optimization of Extruded Bead Expansion for Insulating Properties and Impact Protection of PLA Biobased Plastic for Replacement of Fish Packaging
FY 2021-22
Summary
Increasing consumer awareness of eco-friendly products and changes in regulations to the fish packaging industry is creating a shift in the industry to provide sustainable alternatives to traditional plastic inputs. However, the industry is struggling to find a scalable solution and existing products are failing to meet the quality, cost, and manufacturing compatibility requirements needed. As a result, Browns Bay Packing has partnered with Crest Mold Technology Inc. and Lambton College to develop a novel biodegradable packaging material for fresh fish shipping. In collaboration, Browns Bay Packing, Crest Mold Technology, and Lambton College aim to modify material combinations to create an extrusion polymer that holds the specifications and performance similar to EPS material for the purpose of creating a sustainable manufacturing fish packaging process that is tear-resistant and low cost. To do this, the research team will test various ratios of the proposed additives to optimize and produce PLA pellets, improve the thermal resistance of PLA, and build a mold for Browns Bay Packing products and test the effects of the improvements to the PLA.The results of the proposed project will support both Browns Bay and Crest Mold Technology circular economy initiatives, particularly product development and growth of their product lines. In addition, the results will also contribute to Canada's growing sustainable chemistry portfolio and improve the fish packaging industry. Within two years, it is anticipated that Browns Bay will have a market penetration of 0.1% of manufacturing start-up. In turn, this is expected to bring in potential revenues of 9.5 million per year and generate up to 25 full-time positions once the production facility is fully operational.
Program
Applied Research and Development Grants - Level 1
Location
Ontario, Canada
Recipient Type
Academia
Type
Grant
Source
NSERC's Awards Data
As published
Application id
566835-2021
Name nom
Sheikhzadeh, Mehdi
Department département
Head Office
Organization id
26621
Institution établissement
Lambton College of Applied Arts and Technology
Province en
Ontario
Province fr
Ontario
Country en
CANADA
Country fr
CANADA
Fiscal year exercice financier
2021
Competition year année de concours
2021
Award amount
25000
Program id
CARD1
Program name en
Applied Research and Development Grants - Level 1
Program name fr
Subventions de recherche et développement appliquée - niveau 1
Group en
Research partnerships programs
Group fr
Programmes de partenariat
Committee code
1561
Committee name en
Applied Research and Development Grants
Committee name fr
Subventions de recherche et développement appliquée
Area of application code
400
Area of application group en
Environment
Area of application group fr
Environnement
Area of application en
Environment
Area of application fr
Environnement
Research subject code
1700
Research subject group en
Design and manufacturing
Research subject group fr
Conception et fabrication
Research subject en
Design and manufacturing
Research subject fr
Conception et fabrication
Installment
inst:1
Partie
1
Nb partie
1
Application title
Optimization of Extruded Bead Expansion for Insulating Properties and Impact Protection of PLA
Biobased Plastic for Replacement of Fish Packaging
Keyword
NSERC
Application summary
Increasing consumer awareness of eco-friendly products and changes in regulations to the fish packaging industry is creating a shift in the industry to provide sustainable alternatives to traditional plastic inputs. However, the industry is struggling to find a scalable solution and existing products are failing to meet the quality, cost, and manufacturing compatibility requirements needed. As a result, Browns Bay Packing has partnered with Crest Mold Technology Inc. and Lambton College to develop a novel biodegradable packaging material for fresh fish shipping. In collaboration, Browns Bay Packing, Crest Mold Technology, and Lambton College aim to modify material combinations to create an extrusion polymer that holds the specifications and performance similar to EPS material for the purpose of creating a sustainable manufacturing fish packaging process that is tear-resistant and low cost. To do this, the research team will test various ratios of the proposed additives to optimize and produce PLA pellets, improve the thermal resistance of PLA, and build a mold for Browns Bay Packing products and test the effects of the improvements to the PLA.The results of the proposed project will support both Browns Bay and Crest Mold Technology circular economy initiatives, particularly product development and growth of their product lines. In addition, the results will also contribute to Canada's growing sustainable chemistry portfolio and improve the fish packaging industry. Within two years, it is anticipated that Browns Bay will have a market penetration of 0.1% of manufacturing start-up. In turn, this is expected to bring in potential revenues of 9.5 million per year and generate up to 25 full-time positions once the production facility is fully operational.