Grant: Alliance Grants
Concordia University
$40,000.00
Development of thermoplastic composite sandwich panels using recycled PET foam
FY 2024-25
Summary
Recycling not only can help to reduce the carbon footprint, but it also helps to reduce the need for the raw materials, saves energy, and prevents pollution. Polyethylene terephthalate (PET) is one of the most common thermoplastic polymer resin which is used in fibres for clothing, containers for liquids and foods, and thermoforming for manufacturing. PET makes up about 18% of the world polymer production and is the fourth-most-produced polymer. Recycling PET and turning it to another products is a priority. Currently there are a few producers who recycle PET and turn them into the foam. The objective of this proposal is to introduce this new %100 recycled PET foam as core into the sandwich structures and make it suitable for different industrial applications. Different sandwich concepts including corrugated panels will be developed and investigated. Both mechanical performance (deflection and impact) and functional performances (thermal and acoustic insolation) will be characterized. Development of panel mechanical joining is another important task. Material data sheet for each product will be prepared. Innovative Composite Products ICP is currently producing thermoplastic sandwich panels using Glass/Polypropylene composite face-sheets and different core materials and armacell is producing %100 recycled foam. ICP is using continuous roll forming for the production. As a thermoplastic sandwich panel manufacturer and project partner, ICP is planning to position itself in the market as a producer of sandwich panels using recycled materials for different applications.
Program
Alliance Grants
Recipient
Location
Quebec, Canada
Recipient Type
Academia
Type
Grant
Source
NSERC's Awards Data
As published
Application id
580792-2022
Name nom
Hojjati, Mehdi M
Department département
Mechanical, Industrial and Aerospace Engineering (MIAE)
Organization id
70
Institution établissement
Concordia University
Province en
Québec
Province fr
Québec
Country en
CANADA
Country fr
CANADA
Fiscal year exercice financier
2024
Competition year année de concours
2022
Award amount
40000
Program id
ALLRP
Program name en
Alliance Grants
Program name fr
Subventions Alliance
Group en
RESEARCH PARTNERSHIPS
Group fr
PARTENARIATS DE RECHERCHE
Committee code
96
Committee name en
RPP Internal Decision Cttee
Committee name fr
Cté de décision interne - PPR
Area of application code
500
Area of application group en
Manufacturing processes and products
Area of application group fr
Procédés et produits industriels
Area of application en
Manufacturing processes and products
Area of application fr
Procédés et produits industriels
Research subject code
2007
Research subject group en
Materials science and technology
Research subject group fr
Science et technologie des matériaux
Research subject en
Composites
Research subject fr
Matériaux composites
Field of research list names en
Not available
Field of research list names fr
Non disponible
Socioeconomic objective list names en
Not available
Socioeconomic objective list names fr
Non disponible
Application title
Development of thermoplastic composite sandwich panels using recycled PET foam
Keywords
corrugated panels; impact resistance; recycled pet foam; sandwich acoustic insulation; sandwich thermal conductivity; thermoplastic sandwich panels
Application summary
Recycling not only can help to reduce the carbon footprint, but it also helps to reduce the need for the raw materials, saves energy, and prevents pollution. Polyethylene terephthalate (PET) is one of the most common thermoplastic polymer resin which is used in fibres for clothing, containers for liquids and foods, and thermoforming for manufacturing. PET makes up about 18% of the world polymer production and is the fourth-most-produced polymer. Recycling PET and turning it to another products is a priority. Currently there are a few producers who recycle PET and turn them into the foam. The objective of this proposal is to introduce this new %100 recycled PET foam as core into the sandwich structures and make it suitable for different industrial applications. Different sandwich concepts including corrugated panels will be developed and investigated. Both mechanical performance (deflection and impact) and functional performances (thermal and acoustic insolation) will be characterized. Development of panel mechanical joining is another important task. Material data sheet for each product will be prepared. Innovative Composite Products ICP is currently producing thermoplastic sandwich panels using Glass/Polypropylene composite face-sheets and different core materials and armacell is producing %100 recycled foam. ICP is using continuous roll forming for the production. As a thermoplastic sandwich panel manufacturer and project partner, ICP is planning to position itself in the market as a producer of sandwich panels using recycled materials for different applications.