Grant: Research Tools and Instruments - Category 1 (<$150,000)

The proposed equipment is a robotic riveting system to be used as a unique experimental facility to test new methods developed for manufacturing assembly automation and reconfiguration. This facility will be utilized to support a research program focusing on the development of reconfigurable automation methods for the aerospace and automotive industry. The existing automated riveting systems are based on high-pressure riveting guns that are bulky, not suitable for reconfiguration, with limited use. The proposed percussive riveting system is based on low-pressure guns that are light and compact, suitable for reconfiguration, with a wide range of applications. Automation of manual assembly operations is important for Canada, especially for Ontario where the majority of automotive and aerospace companies are located. Reconfiguration is the next level of automation for the purpose of tackling the changeable phenomena in today's manufacturing. These new technologies will help Canadian companies to improve their competitiveness. The following topics will be addressed in this research program using the proposed experimental facility: 1) to develop and test a percussive robotic riveting system for effective reconfiguration; 2) to test a reconfigurable automated riveting method for aerospace parts; 3) to test a reconfigurable automated riveting method for automotive parts, and 4) to develop a robotic riveting path planning and control software. The proposed facility will be used by a number of graduate students and senior undergraduate students. These students will gain the first-hand experience in manufacturing assembly automation and reconfiguration that is most needed in the automotive and aerospace industry. They will receive the most up-to-date technical education and training in the area of manufacturing that will prepare them for employment in an increasingly competitive environment.