Grant: Research Tools and Instruments

This Research Tools and Instruments (RTI) proposal seeks to address the replacement and enhancement of malfunctioning components within a Differential Scanning Calorimetry (DSC) and Thermogravimetry Analysis (TGA) system, as well as a high-performance Nabertherm Retort furnace located within the Multi-Scale Additive Manufacturing (MSAM) Laboratory at the University of Waterloo. The instruments are the essential tools as part of a required holistic heat treatment research workflow (valued at ~$1M), with the DSC/TGA being the first step and the Nabertherm Retort furnace being the last required step. The DSC/TGA system (the first step in the workflow) has played a pivotal role in strengthening research activities at the University, advance MSAM's globally-recognised research portfolio, as well as that of the NSERC "Holistic Innovation in Additive Manufacturing (HI-AM)" National Strategic Network, positioning Canada at the forefront of scientific exploration in additively manufactured metal components. This thermal analysis capability provides a remarkably precise and efficient means to investigate additively manufactured parts both during their production and in post-processing. It has unlocked new horizons for researchers, collaborators, and affiliated industrial partners, enabling them to delve beyond material exploration and embark on the development of innovative materials. The high-performance Nabertherm Retort furnace (last step in the workflow), with its exceptional heated chamber capable of operating under various atmospheres and vacuum conditions, has been a cornerstone in the ongoing MSAM and HI-AM research initiatives. The system plays a pivotal role in the post-heat treatment of parts across diverse applications. This equipment, unique in capabilities within the academic research realm in Ontario, empowers the processing of industrial-sized prototypes, facilitating the translation of scientific research into practical applications. This proposal seeks funding to replace malfunctioning DSC/TGA sample carriers, restore the DSC furnace to operational status, and urgently replace the insulation and heating elements in the Retort furnace. Delay in addressing these issues significantly disrupts the ongoing research endeavors, involving numerous trainees and several industrial partners. These research programs are dedicated to advancing manufacturing sustainability - a critical imperative for many Canadian companies committed to waste reduction, adoption of sustainable materials, operational efficiency through digitization and additive manufacturing adoption to fulfill their environmental and societal responsibilities. The outcomes of these enabled projects and the training of personnel will make substantial contributions to the Canadian economy, particularly by addressing adoption of sustainable advanced manufacturing technologies and addressing supply chain challenges.