Grant: CCI Applied Research and Development Grants

Disc golf has experienced a surge in global popularity as enthusiasts actively search for high-performance discs that deliver durability, precision, and eco-friendliness. The traditional production of disc golf discs primarily depends on petroleum-based plastics, which raises environmental concerns. While these discs are durable, they need to be more sustainable. Additionally, as the sport grows in popularity, the disposal of used discs becomes a pressing concern. To address these challenges, Advanced BioCarbon 3D (ABC3D), headquartered in British Columbia, aims to harness advanced materials science to transform the manufacturing of disc golf discs. ABC3D specializes in the production, manufacturing, and supply of sustainable, high-performance filaments and pellets for both additive manufacturing and traditional manufacturing technologies. The company has launched a product line of bioplastics that are carbon-negative, non-toxic, and biodegradable with engineered grade quality for the 3D printing market. However, to effectively address the challenges surrounding the manufacturing of disc golf, ABC3D is looking to partner with Lambton's Manufacturing Innovation Centre (LMIC) to develop a new sustainable material to revolutionize disc golf production. In collaboration, Lambton and ABC3D will utilize recycled plastics and bioplastics to formulate an eco-friendly, high-performance material. ABC3D will leverage the experience of Lambton's LMIC and expertise in optimization, material formulation, processing and controls and analysis. This partnership will propel the development of a sustainable and environmentally friendly product to revolutionize the sport of disc golf, and diversify the capacity of ABC3D. The collaboration with Lambton College LMIC positions ABC3D as an industry leader, pioneering sustainable materials and cutting-edge disc golf technology. ABC3D expects this initiative to boost profitability, with projected first three-year sales of $1.2 million based on partner data. To support this growth, ABC3D plans to hire 5 to 10 new staff members across various departments, including manufacturing, sales, IT support, and product specialists. Embracing sustainable bioplastics is a vital step in Canada's efforts to reduce reliance on traditional plastic waste and meet the goals of the '2030 Agenda for Sustainable Development.' By diversifying with sustainable bioplastics, the research aligns with Canada's vision for a greener and healthier future.