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Grant: Applied Research and Development Grants - Level 1

Lambton College of Applied Arts and Technology

$25,000.00

Development of Roll Tracking Automated System to Optimize Maintenance and Operations

EF 2018-19

Résumé
Metallurgical Sensors Inc., located in Milton, Ontario, develops custom high-availability sensor products and integrated systems for steelmakers. We specialize in ladle slag detection, furnace slag detection, absolute length measurement, and the Metsen EVCam (a robust and reliable extreme environment camera). Our customers rely on us to solve their difficult problems while we develop pragmatic solutions and innovative products.* * A large portion of labour in a rolling mill is spent on maintaining, repairing, and replacing work rolls. Many different rolls are used in a rolling line and it is imperative that they are tracked accurately as they are constantly cycled by multiple work crews from production to maintenance and storage. Rolls are uniquely serialized at their creation. However, during their life span, this serial number becomes difficult or impossible to read due to the wear and tear of daily machine processing. As a result, misidentified rolls result in huge cost setbacks and wasted time for the steel mill as the production process must be halted to correct the error. In addition, the wrong roll combination will destroy product and equipment if undetected prior to production startup. * *Metallurgical Sensors Inc. has teamed with Lambton College's Information Technology & Communication Research Centre (ITCRC) to develop a reliable and easy to use system that accurately identifies work rolls and confirms that they have been properly positioned as required for the production schedule. The roll record assigned to each unique roll will contain its complete service history from cradle-to-retirement.*
Programme
Applied Research and Development Grants - Level 1
Emplacement
Ontario, Canada
Type de bénéficiaire
Academia
Type
Grant
Source
NSERC's Awards Data

Tel que publié

Application id
537301-2018
Name nom
Sheikhzadeh, Mehdi
Department département
Head Office
Organization id
26621
Institution établissement
Lambton College of Applied Arts and Technology
Province en
Ontario
Province fr
Ontario
Country en
CANADA
Country fr
CANADA
Fiscal year exercice financier
2018
Competition year année de concours
2018
Award amount
25000
Program id
CARD1
Program name en
Applied Research and Development Grants - Level 1
Program name fr
Subventions de recherche et développement appliquée - niveau 1
Group en
Research partnerships programs
Group fr
Programmes de partenariat
Committee code
1561
Committee name en
Applied Research and Development Grants
Committee name fr
Subventions de recherche et développement appliquée
Area of application code
516
Area of application group en
Manufacturing processes and products
Area of application group fr
Procédés et produits industriels
Area of application en
Mechanical machinery, heavy equipment (including farm, forestry, and construction equipment)
Area of application fr
Machinerie mécanique, machinerie lourde (y compris machinerie agricole, forestière, de construction)
Research subject code
1150
Research subject group en
Systems engineering
Research subject group fr
Génie des systèmes
Research subject en
Systems engineering
Research subject fr
Génie des systèmes
Partie
1
Nb partie
1
Application title
Development of Roll Tracking Automated System to Optimize Maintenance and Operations
Keyword
NSERC
Application summary
Metallurgical Sensors Inc., located in Milton, Ontario, develops custom high-availability sensor products and integrated systems for steelmakers. We specialize in ladle slag detection, furnace slag detection, absolute length measurement, and the Metsen EVCam (a robust and reliable extreme environment camera). Our customers rely on us to solve their difficult problems while we develop pragmatic solutions and innovative products.* * A large portion of labour in a rolling mill is spent on maintaining, repairing, and replacing work rolls. Many different rolls are used in a rolling line and it is imperative that they are tracked accurately as they are constantly cycled by multiple work crews from production to maintenance and storage. Rolls are uniquely serialized at their creation. However, during their life span, this serial number becomes difficult or impossible to read due to the wear and tear of daily machine processing. As a result, misidentified rolls result in huge cost setbacks and wasted time for the steel mill as the production process must be halted to correct the error. In addition, the wrong roll combination will destroy product and equipment if undetected prior to production startup. * *Metallurgical Sensors Inc. has teamed with Lambton College's Information Technology & Communication Research Centre (ITCRC) to develop a reliable and easy to use system that accurately identifies work rolls and confirms that they have been properly positioned as required for the production schedule. The roll record assigned to each unique roll will contain its complete service history from cradle-to-retirement.*